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4. Joining Wing Halves
20. Set covered wing halves onto flat work surface,
bottom side down. You can use either 5-minute epoxy or contact cement to glue
the wing halves together. If you happened to spray enough adhesive onto the
roots during the covering process, you still may be able to stick the halves
together using the spray adhesive as a contact cement. Slide the wing halves
close together, but not touching. Make sure antenna is underneath wing so that
it can be accessed from the bottom. If you choose not to use contact cement,
spread mixed epoxy onto one wing half. While carefully aligning them, slide the
wing halves together until they touch. If you are using 5-min epoxy, it will be
necessary to hold the wing halves in position until the glue cures, while
blocking up one wing by 30-35mm to achieve proper dihedral. If you are using
contact cement, such as Clearco 877, Southern Sorghum, or Weldwood Original,
clamping is not required; simply stick the wing halves together and raise one
half to the proper dihedral angle to close the gap.

21.
Locate two 70mm long flat carbon wing joiners. Using a sharp hobby knife and
straight edge, cut a 5mm deep, 70mm long slit at the center of the wing, just
ahead of the spars (see plans). You will have to cut through the tape - this is
OK. Make a slit on both the top and bottom of wing. Press carbon joiners into
slots until they disappear below surface of wing.


22. After pressing joiners into
slot, check dihedral angle to verify that it has not changed. If it has, gently
bend the wing until the proper dihedral is achieved. Press CA glue nozzle
firmly against joiner slots and drip glue, allowing it to wick down into slots
and around the joiner. Holding the wing at an angle allows the thin CA to flow
into the slot.
23. After CA glue cures, place a narrow strip of tape on
the top and bottom of wing, directly over the center wing joint.


5.
Cutting Hole for Servos |
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