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10. Installing Pushrods and Control
Horns
40. Place glider upside-down on a roll of tape or a
block of foam to provide clearance for the dihedral.
41. Mark locations
for center of control horn on bottom of elevons. Poke a hole through each
elevon at this location using a small sharp nail (you may also drill the hole
using a 1.6mm (1/6 in) drill bit).

42.
Locate two 180mm long carbon fiber pushrods and two control horns with attached
shrink tubing couplers. De-bur ends of carbon pushrods with sandpaper. Slide
pushrod into control horn coupler until it stops, and secure with a drop of
thin CA glue.
43. Press barb of control horn (with pushrod attached)
into hole that was made in balsa elevon. DO NOT glue horns in place at this
time.

44. Hold end of one
pushrod centered over aluminum pushrod adaptor on servo. Trace path of the
pushrod onto the rear of the pod using pen. This line will designate where you
will need to cut a pushrod clearance notch. You will need to cut a clearance
notch for each pushrod. Refer to plans for clarification. Each clearance notch
should be approximately 3mm (1/8 in) wide. The pushrods should move freely
without binding.

45. Remove control horns from
balsa elevons and slide pushrod ends into aluminum servo adaptors. Press
control horns back in place and secure with thin CA. Make a fillet of medium CA
around the perimeter of control horn base. Before proceeding, allow glue to
cure completely.
46. Clip excess barb protruding from top side of elevon
using a pair of wire clippers or nail clippers. You can now install the battery
and receiver in the nose pod compartment, as shown on the plans. Re-connect the
antenna wire to receiver. A piece of tape is all that is required to hold the
battery and receiver in place.


11. Setting Approximate Elevon Neutral
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